30m3 Per Hour Telescopic Boom Shotcrete Wet Concrete Shotcrete Pump with Robotic Placing Booms for Tunnel Construction

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Product Description

Basic Information

Model NO.
KNL5160TPJ
Type
Shotcrete
Shotcrete Type
Wet
Machining Process
Welded Molding Machine
Structure
Cylinder Type
Productivity
8cbm/H
Feeding Height
1370mm
Vibrating Amplitude
Electric or Diesel Power
Certification
ISO9001: 2000, CE, BV
Condition
New
Color
Orange
Main Oil Pumps
German Hawe, Rexroth, Kawasaki
Lubricating System
Automatic Multi-Points
After-Sales Service
Engineers Available Overseas
Key Word
Spraying Pump
Power
Electric, Diesel, or Generator
Transport Package
Standard Exporting Package
Specification
CE, ISO
HS Code
84134000
Production Capacity
80sets / Month

Packaging & Delivery

Package Size
900.00cm * 280.00cm * 330.00cm
Package Gross Weight
16000.000kg

Product Description

30m3/hr wet concrete shotcrete pump with Articulated Robotic placing booms for tunnel construction

At present, Wet Concrete shotcrete Pump Truck with Cordless remote control Smart Articulated Robotic Placing Booms is the New Design for effective Tunnel Jobs.

Technical Specifications

Model KNL5160TPJ-25 KNL5160TPJ-30A
Item Unit    
Boom Boom structure   Big and small arm Pitching and small arm stretching Big and small arm Pitching and small arm stretching, Fly arm horizontal swing
Spraying height m 16 16
Spraying width m 26.8 26.8
Big arm pitching angle ° 0-60° 0-60°
Small arm pitching angle ° +15°-35° +15°-35°
Boom rotation angle ° ±300° ±300°
Flying arm horizontal swing angle ° -- ±45°
Spindle axial rotation angle ° 360° 360°
Spindle vertical axial swing angle ° 240° 240°
Nozzle swing angle ° ±4° ±4°
System Main drive mode   motor motor
Auxiliary drive mode   Diesel engine Diesel engine
Motor rated power kw 55 55
Voltage v 380 380
Concrete spraying capacity m³/h 25 30
Pumping pressure Mpa 8 10
Concrete cylinder diameter*stroke mm Φ160X1000 Φ160 X1000
cylinder dia.*stick dia.*stroke mm φ80 φ80
Chassis Chassis model   CDW1160HA1R5 CDW1160HA1R5
wheel base mm 5000 5000
engine model   YC4EG185-50 YC4EG185-50
engine max power kW 136(185) (186hp) 136(185)
Gearbox file   8 (high and low speed) 8
Exhaust emission standards   Nation V Nation V
Overall dimensions mm 9200x2460x3670 9200x2460x3670

Key Product Advantages

A Large Outrigger Span & High Stability
The front leg adopts a horizontal telescopic cylinder + H-type legs, providing a large span. The rear leg adopts an eight-character closed type layout, giving excellent support and resistance against pumping impact loads on the rear hopper.
B High-Efficiency Pumping System
Utilizes a 55KW four-pole motor with a 130ml/r adjustable displacement main pump and a 45ml/r variable pump (Rexroth series). The main valve incorporates imported proportional valves (BARMAG) from Germany with fixed-variable switching functionality.
C Symmetrical Boom Structure
Designed with a symmetrical layout where the telescopic arm connects directly to the base arm on the same axis through a pin. This eliminates connecting arms, lateral forces, and stress concentrations, effectively preventing fatigue cracking.
D Flexible Swing Arm
The boom swings up to ±45°, dramatically increasing the flexibility of the jet mechanism. This increases the single sprayable area, leading to smoother surfaces while reducing turntable rotation frequency.
E High-Strength Boom Section
Telescopic arm constructed using four BS700 high-strength steel plates. Weld joints feature lap bars to maximize boom rigidity, ensuring minimal vibration during wet spraying operations for a premium spray finish.
F Reinforced Rotary Drive Mechanism
Employs a turbo-type gear reduction mechanism for a high reduction ratio, high self-locking torque, and ultra-smooth operation. Uses recognized high-torque, large displacement rotary motors with proportional valve control to ensure rotation without jitter.
G Reliable Electrical Control System
Top-tier electrical system layout. Remote control utilizes robust domestic brands with extended range and powerful anti-drop signals. Features international premium brand electric components, including Siemens.
H Quick-Setting Agent Filling System
The accelerator pump is driven by a variable frequency motor. An inverter precisely adjusts the flow rate in synchronization with the concrete pumping speed. Large 2600L/h diaphragm pump fills a 1000L tank in just 20 minutes.

Wet vs. Dry Shotcrete Technology

Both technologies are commonly used for thin-walled structures such as tunnel lining, walls, ceilings, and steel structure coatings.

Dry Spraying Machine: Mixes cement, sand, and gravel in a dry state, then uses compressed air to deliver materials to the nozzle where it is mixed with pressure water. This method demands highly skilled operators, limits aggregate particle size, and produces significant dust pollution and high rebound rates.
Wet Spraying Machine: Pumps pre-mixed concrete straight to the nozzle while mixing compressed air and accelerator at the outlet. This achieves a highly homogeneous mixture, rapidly solidifies materials, greatly reduces rebound rates, and features a significantly higher operating efficiency with fully controlled material quality.

Wet spraying machine is widely used for concrete spraying operations in places such as mines, tunnels, culverts, railways, hydro-power projects, underground engineering, and revetment.

Main Characteristics of Hydraulic Pump-Type Wet Spraying Machine

  • Stable Delivery: Hydraulic pumping system ensures consistent performance and delivery capacity.
  • High Construction Efficiency: Large volume of delivery and long conveying distances.
  • Superior Concrete Quality: Sprayed concrete is exceptionally dense, homogeneous, and of high strength.
  • PLC Controlled Main Pump: Variable displacement piston pump of constant power, with output volume controlled easily via PLC.
  • Extended Service Life: High-strength S-pipe, wear plates, and cutting rings inlaid with wear-resistant hard alloys.
  • Multi-Point Lubrication: Automatic electric lubricating pump effectively reduces wear-out of critical parts.
  • Air Cooling System: Air cooling design eliminates water-freezing damage during winter operations.
  • Accurate Accelerator Dosing: Stepless speed regulation with high-accuracy metering pumps.
  • Operator Health Protection: Considerably lowers dust concentration at the nozzle and surrounding air.

System Configurations

Power System
Equipped with high-performance motors and diesel engines from domestically famous brands.
Main Oil Pump
Utilizes a variable plunger pump system with integrated overpressure relief to guarantee reliable operation and motor protection.
Lubrication System
Five-point separate, "point-to-point" lubrication targeting critical components to prolong machinery lifetime.
Accelerator Metering Pump
Reciprocating piston diaphragm pump offering high temperature, erosion, and abrasion resistance alongside stepless speed regulation.
Electronically Controlled Reversing System: Low pumping pressure coupled with high reversing speed reduces reversal impact and operator labor. Two separate hydraulic circuits stabilize oil supply, while accurate PLC control increases swing cylinder reversing speed for a continuous, uniform discharge.

Economic Mini 8m³/h Wet Concrete Shotcrete Pump Specs

30m3 Per Hour Telescopic Boom Shotcrete Wet Concrete Shotcrete Pump with Robotic Placing Booms for Tunnel Construction
System Item Unit Parameter
Concrete Pump Max. theoretic concrete spray volume m³/h 8
Max. theoretic delivery pressure Mpa 7
Max. delivery frequency Times /min 16
Type of distribution valve   S tube valve
Main oil cylinder spec (dia / role dia * stroke) mm Φ140×1200
Diameter of delivery cylinder mm Φ100
Hopper Height mm 1140mm
Power System Engine Model   1004-4 LOVOL
Power kw 56
Rated Voltage V 24VDC (2*12V, 110Ah)
Rated Speed r/min 2200
Fuel Tank L 70
Hydraulic System Type of Hydraulic oil circuit   Open circuit
Maximum oil pressure of main system Mpa 25
Hydraulic oil tank volume L 200
Other Parameters Max. stone diameter mm ≤15 When spray
Pipeline inside diameter mm Φ57
Boundary dimension mm 4500*1500*1550
Weight kg 2300
Towing speed km/h ≤8

Quality & Services Support

  • Strict professional teamwork managing every single manufacturing process.
  • Highly competitive pricing matched with flawless quality controls.
  • Life-long service support following machine purchase.
  • Free operator training services.
  • Prompt equipment installation and on-site engineer dispatch when resources are ready.
  • Provision of basic operation toolkits with cargo delivery.
  • Quick response technical service lines for remote and local regions.
  • Provision of operational and management staff support for exported machinery based on buyer agreements.
  • Rapid supply of original spare parts according to client requirements.
  • All main products (excluding wearable parts) feature a free half-year warranty for non-human damage.
30m3 Per Hour Telescopic Boom Shotcrete Wet Concrete Shotcrete Pump with Robotic Placing Booms for Tunnel Construction

Frequently Asked Questions

What are the main applications of the wet concrete shotcrete pump?
The wet spraying machine is widely utilized in mines, tunnels, culverts, railways, hydro-power projects, underground engineering, and slope protection revetments.
How does wet spraying compare to dry spraying machines?
Wet spraying uses thoroughly pre-mixed concrete, conveying it through a pumping system and adding compressed air and accelerators at the nozzle. This creates a dense, homogeneous result with significantly lower rebound rates and minimal dust pollution compared to dry spraying.
What power options are available for these shotcrete pumps?
The pumps support multiple flexible configurations, including electric motors, diesel engines, or generator drives to match diverse job site environments.
How is the accelerator dosing managed?
It features a variable frequency motor driven accelerator pump. A PLC/inverter automatically scales the accelerator flow in proportion to the actual concrete output, providing highly accurate, stepless speed regulation.
What makes the symmetrical robotic boom system more reliable?
The telescopic arm directly aligns with the base arm on a single axis through a pin. This symmetrical design prevents lateral forces and stress concentration, virtually eliminating fatigue cracking issues common in unsymmetrical booms.
What is the warranty and after-sales service policy?
We offer a half-year warranty for non-human damage (excluding wearable parts). We also provide lifelong technical support, free operator training, fast shipment of replacement parts, and dispatch engineers for on-site services.

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